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  ? 2009 microchip technology inc. ds70605a dspicdem? mchv development system user?s guide
ds70605a-page ii ? 2009 microchip technology inc. information contained in this publication regarding device applications and the like is provided only for your convenience and may be superseded by updates. it is your responsibility to ensure that your application meets with your specifications. microchip makes no representations or warranties of any kind whether express or implied, written or oral, statutory or otherwise, related to the information, including but not limited to its condition, quality, performance, merchantability or fitness for purpose . microchip disclaims all liability arising from this information and its use. use of microchip devices in life support and/or safety applications is entirely at the buyer?s risk, and the buyer agrees to defend, indemnify and hold harmless microchip from any and all damages, claims, suits, or expenses resulting from such use. no licenses are conveyed, implicitly or otherwise, under any microchip intellectual property rights. trademarks the microchip name and logo, the microchip logo, dspic, k ee l oq , k ee l oq logo, mplab, pic, picmicro, picstart, rfpic and uni/o are registered trademarks of microchip technology incorporated in the u.s.a. and other countries. filterlab, hampshire, hi-tech c, linear active thermistor, mxdev, mxlab, seeval and the embedded control solutions company are registered trademarks of microchip technology incorporated in the u.s.a. analog-for-the-digital age, appl ication maestro, codeguard, dspicdem, dspicdem.net, dspicworks, dsspeak, ecan, economonitor, fansense, hi-tide, in-circuit serial programming, icsp, icepic, mindi, miwi, mpasm, mplab certified logo, mplib, mplink, mtouch, nanowatt xlp, omniscient code generation, picc, picc-18, pickit, picdem, picdem.net, pictail, pic 32 logo, real ice, rflab, select mode, total endurance, tsharc, wiperlock and zena are trademarks of micr ochip technology incorporated in the u.s.a. and other countries. sqtp is a service mark of microchip technology incorporated in the u.s.a. all other trademarks mentioned herein are property of their respective companies. ? 2009, microchip technology incorporated, printed in the u.s.a., all rights reserved. printed on recycled paper. note the following details of the code protection feature on microchip devices: ? microchip products meet the specification cont ained in their particular microchip data sheet. ? microchip believes that its family of products is one of the mo st secure families of its kind on the market today, when used i n the intended manner and under normal conditions. ? there are dishonest and possibly illegal methods used to breach the code protection feature. all of these methods, to our knowledge, require using the microchip produc ts in a manner outside the operating specifications contained in microchip?s data sheets. most likely, the person doing so is engaged in theft of intellectual property. ? microchip is willing to work with the customer who is concerned about the integrity of their code. ? neither microchip nor any other semiconductor manufacturer c an guarantee the security of their code. code protection does not mean that we are guaranteeing the product as ?unbreakable.? code protection is constantly evolving. we at microchip are co mmitted to continuously improvi ng the code protection features of our products. attempts to break microchip?s c ode protection feature may be a violation of the digital millennium copyright act. if such acts allow unauthorized access to your software or other copyrighted work, you may have a right to sue for relief under that act. microchip received iso/ts-16949:2002 certification for its worldwide headquarters, design and wafer fabrication facilities in chandler and tempe, arizona; gresham, oregon and design centers in california and india. the company?s quality system processes and procedures are for its pic ? mcus and dspic ? dscs, k ee l oq ? code hopping devices, serial eeproms, microperipherals, nonvolatile memory and analog products. in addition, microchip?s quality system for the design and manufacture of development systems is iso 9001:2000 certified.
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page iii safety notice the safety notices and operating instructions provided should be adhered to, to avoid a safety hazard. if in any doubt, consult your supplier. warning ? this system must be earthed (grounded) at all times. caution ? the system should not be insta lled, operated, serviced or modified except by qualified personnel who understand the danger of electric shock hazards and have read and understood the user instructions. any service or modification performed by the user is done at the user?s own risk and voids all warranties. warning ? the output terminals are not isolated from the incoming ac mains supply and may be at up to 410v with respect to ground, regardless of the input mains supply voltage applied. these terminals are live during operation and for five minutes after disconnection from the supply. do not attempt to access the terminals or remove the cover during this time. warning ? the unit may obtain power through the output terminals if these are connected to a rotating motor acting as a generator. if this is the case, then the previous warning also applies (i.e., the output terminals are live when connected to the generator and for five minutes after the generator has been stopped). note that this case can arise even when the unit has been disconnected from the incoming ac mains supply. caution ? if a motor is connected to the ou tput of this unit, the frame should be connected to the output protective ground terminal provided. particular care should be taken to mechanically guard such a motor, bearing in mind that unexpected behavior is likely to result from the process of code development. caution ? for continued protect ion against the risk of fire, replace the fuse with one of the same type only (i.e., fast act fuse 15a/250 v).
dspicdem? mchv development system user?s guide ds70605a-page iv ? 2009 microchip technology inc. ? the system is intended for evaluation and development purposes and should only be operated in a normal laboratory environment as defined by iec 61010-1:2001. ? clean with a dry cloth only. ? operate flat on a bench, do not move during operation and do not block the ventilation holes. ? the system should not be operated without all the supplied covers fully secured in place. ? the system should not be connected or operated if there is any apparent damage to the unit. ? the unit is designed to be connected to the ac mains supply via a standard non-locking plug. as the unit has no mains switch, this plug constitutes the means of disconnection from the supply and thus the user must have unobstructed access to this plug during operation.
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page v table of contents chapter 1. introduction 1.1 overview ........................................................................................................ 7 chapter 2. getting started 2.1 board components ...................................................................................... 13 2.2 user interface ............................................................................................... 14 2.3 connecting the system ................................................................................ 15 2.4 power sequences ........................................................................................ 19 chapter 3. running the demonstration chapter 4. hardware 4.1 power factor correction (pfc) stage board ............................................... 29 4.2 power module stage .................................................................................... 33 4.3 electrical specifications ................................................................................ 43 appendix a. board layout and schematics
dspicdem? mchv development system user?s guide ds70605a-page vi ? 2009 microchip technology inc. notes:
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 1 preface introduction this preface contains general information that will be useful to know before using the dspicdem? motor control high-voltage (mchv) development system. topics discussed in this preface include: ? document layout ? conventions used in this guide ? warranty registration ? recommended reading ? the microchip web site ? development systems customer change notification service ? customer support ? document revision history document layout this user?s guide describes how to use the dspicdem? mchv development system. the document is organized as follows: ? chapter 1. ?introduction? ? this chapter introduces the dspicdem? mchv development system and provides a brief overview of its features. ? chapter 2. ?getting started? ? this chapter provides information on getting started with the dspicdem? mchv development system. ? chapter 3. ?running the demonstration? ? this chapter describes the demon- stration software that is preloaded on the dspic33f device that accompanies the dspicdem? mchv development system. ? chapter 4. ?hardware? ? this chapter describes the hardware on the dspicdem? mchv development system. ? appendix a. ?board layout and schematics? ? this appendix provides diagrams of the hardware layout, as well as schematic diagrams for the dspicdem? mchv development system. notice to customers all documentation becomes dated, and this manual is no exception. microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/ or tool descriptions may differ from those in this document. please refer to our web site (www.microchip.com) to obtain the latest documentation available. documents are identified with a ?ds? number. this number is located on the bottom of each page, in front of the page number. the numbering convention for the ds number is ?dsxxxxxa?, where ?xxxxx? is the document number and ?a? is the revision level of the document. for the most up-to-date information on development tools, see the mplab ? ide on-line help. select the help menu, and then topics to open a list of available on-line help files.
dspicdem? mchv development system user?s guide ds70605a-page 2 ? 2009 microchip technology inc. conventions used in this guide this manual uses the following documentation conventions: documentation conventions description represents examples arial font: italic characters referenced books mplab ? ide user?s guide emphasized text ...is the only compiler... initial caps a window the output window a dialog the settings dialog a menu selection select enable programmer quotes a field name in a window or dialog ?save project before build? underlined, italic text with right angle bracket a menu path file>save bold characters a dialog button click ok a tab click the power tab n?rnnnn a number in verilog format, where n is the total number of digits, r is the radix and n is a digit. 4?b0010, 2?hf1 text in angle brackets < > a key on the keyboard press , courier new font: plain courier new sample source code #define start filenames autoexec.bat file paths c:\mcc18\h keywords _asm, _endasm, static command-line options -opa+, -opa- bit values 0, 1 constants 0xff, ?a? italic courier new a variable argument file .o , where file can be any valid filename square brackets [ ] optional arguments mcc18 [options] file [options] curly braces and pipe character: { | } choice of mutually exclusive arguments; an or selection errorlevel {0|1} ellipses... replaces repeated text var_name [, var_name...] represents code supplied by user void main (void) { ... }
preface ? 2009 microchip technology inc. ds70605a-page 3 warranty registration please complete the enclosed warranty registration card and mail it promptly. sending in the warranty registration card entitles users to receive new product updates. interim software releases are available at the microchip web site. recommended reading this user?s guide describes how to use the dspicdem? mchv development system. the device-specific data sheets contain curr ent information on programming the specific microcontroller or digital signal controlle r devices. other useful documents are listed below. the following microchip document s are available and recommended as supplemental reference resources: mplab ? ide simulator, editor user?s guide (ds51025 ) this user?s guide is a comprehensive guide that describes installation and features of microchip?s mplab integrated development environment (ide), as well as the editor and simulator functions in the mplab ide environment. readme files for the latest information on using other tools, read the tool-specific readme files in the readme subdirectory of the mplab ide installation directory. the readme files contain updated information and known issues that may not be included in this user?s guide. mpasm? assembler, mplink? object linker, mplib? object librarian user?s guide (ds33014) this user?s guide describes how to use the microchip mpasm assembler, the mplink object linker and the mplib object librarian. dspic33fj12mc202 pim information sheet (ds70314) this document provides device specific information for the dspic33fj12mc202 pim device. the dspic33fj12mc202 is a high-performance 16-bit digital signal controller within a small 28-pin 6x6 mm qfn package. dspic33fj32mc204 pim information sheet (ds70316) this document provides device specific information for the dspic33fj32mc204 pim device. the dspic33fj32mc204 is a high-performance 16-bit digital signal controller within a small 44-pin qfn package. dspic33fj128mc804 pim information sheet (ds70326) this document provides device specific information for the dspic33fj128mc804 pim device. the dspic33fj128mc804 is a high-performance 16-bit digital signal controller within a small 44-pin qfn package. dspic33fj256mc710 pim information sheet (ds70564) this document provides device specific information for the dspic33fj256mc710 pim device. the dspic33fj256mc710 is a high-performance 16-bit digital signal controller within a 100-pin tqfp package. dspic33fj12mc201/202 data sheet (ds70265) this data sheet contains device specific information for the dspic33fj12mc201/202 digital signal controller (dsc) devices. the dspic33f devices contain extensive digital signal processor (dsp) functionality with a high performance 16-bit microcontroller (mcu) architecture. dspic33fj32mc202/204 and dspic33fj16mc304 data sheet (ds70283) this data sheet provides device specific information for the dspic33fj32mc202/204 and dspic33fj16mc304 motor control family of devices.
dspicdem? mchv development system user?s guide ds70605a-page 4 ? 2009 microchip technology inc. dspic33fj32mc302/304, dspic33fj64mcx02/x04, and dspic33fj128mcx02/ x04 data sheet (ds70291) this data sheet contains device specific information for the dspic33fj32mc302/304, dspic33fj64mcx02/ x04, and dspic33fj128mcx02/x04 motor control family of devices. dspic33fjxxxmcx06/x08/x10 data sheet (ds70287) this data sheet contains device specific information for the dspic33fjxxxmcx06/ x08/x10 motor control family of devices. to obtain any of these documents, visit the microchip web site at www.microchip.com. the microchip web site microchip provides online support via our web site at www.microchip.com. this web site is used as a means to make files and information easily available to customers. accessible by using your favorite internet browser, the web site contains the following information: ? product support ? data sheets and errata, application notes and sample programs, design resources, user?s guides and hardware support documents, latest software releases and archived software ? general technical support ? frequently asked questions (faqs), technical support requests, online discussion groups, microchip consultant program member listing ? business of microchip ? product selector and ordering guides, latest microchip press releases, listing of seminars and events, listings of microchip sales offices, distributors and factory representatives development systems custome r change notification service microchip?s customer notification service helps keep customers current on microchip products. subscribers will receive e-mail notification whenever there are changes, updates, revisions or errata related to a specified product family or development tool of interest. to register, access the microchip web site at www.microchip.com, click on customer change notification and follow the registration instructions. the development systems product group categories are: ? compilers ? the latest information on microchip c compilers and other language tools. these include the mplab c18 and mplab c30 c compilers; mpasm? and mplab asm30 assemblers; mplink? and mplab link30 object linkers; and mplib? and mplab lib30 object librarians. ? emulators ? the latest information on microchip in-circuit emulators.this includes the mplab ice 2000 and mplab ice 4000. ? in-circuit debuggers ? the latest information on the microchip in-circuit debugger, mplab icd 2. ? mplab ? ide ? the latest information on microchip mplab ide, the windows ? integrated development environment for development systems tools. this list is focused on the mplab ide, mplab sim simulator, mplab ide project manager and general editing and debugging features. ? programmers ? the latest information on microchip programmers. these include the mplab pm3 and pro mate ii device programmers and the picstart ? plus and pickit? 1 development programmers.
preface ? 2009 microchip technology inc. ds70605a-page 5 customer support users of microchip products can receive assistance through several channels: ? distributor or representative ? local sales office ? field application engineer (fae) ? technical support customers should contact their distributor, representative or field application engineer (fae) for support. local sales offices are also available to help customers. a listing of sales offices and locations is included in the back of this document. technical support is available through the web site at: http://support.microchip.com document revision history revision a (june 2009) this is the initial released revision of this document.
dspicdem? mchv development system user?s guide ds70605a-page 6 ? 2009 microchip technology inc. notes:
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 7 chapter 1. introduction 1.1 overview the microchip dspicdem? mchv development system is intended to aid the user in the rapid evaluation and development of a wide variety of motor control applications using a dspic ? digital signal controller (dsc). this development system is targeted to control brushless dc (bldc) motors, permanent magnet synchronous motors (pmsm), and ac induction motors (acim) in sensor or sensorless operation. this flexible and cost-effective tool can be configured in different ways for use with microchip?s specialized motor control dscs. the dspicdem? mchv development system supports the dspic33f motor control device family, and offers a mounting option to connect either a 28-pin soic device or a generic 100-pin plug-in module (pim). the system has a three-phase power module device that contains the motor inverter and the gate driver?s circuitry. the circuit drives a bldc, pmsm, or acim motor using different control techniques without requiring any additional hardware. it also has power factor correction (pfc) circuitry in order to provide a full set of tools used in motor control applications. figure 1-1 provides a photograph of the dspicdem? mchv development system. a block diagram that shows the main components of the system is provided in figure 1-2. the rated continuous output current from the inverter is 6.5a (rms). this allows up to approximately 2 kva output when running from a 208v to 230v single-phase input volt- age in a maximum 30oc (85of) ambient temperature environment. therefore, the sys- tem is ideally suited for running a standard 3-phase induction motor of up to 1.4 kw (1.8 hp) rating or a slightly higher rated industrial servo-motor. the power module is capable of driving other types of motors and electrical loads that do not exceed the maximum power limit and are predominantly inductive. furthermore, single-phase loads can be driven using one or two of the inverter outputs. the unit is capable of operating from 90v up to a maximum of 265v. a more detailed explanation of power limitations is provided in chapter 4. ?hardware? . note: it is recommended to carefully read the hardware section mentioned above before attempting to use the system.
dspicdem? mchv development system user?s guide ds70605a-page 8 ? 2009 microchip technology inc. figure 1-1: dspicdem? mchv development system
introduction ? 2009 microchip technology inc. ds70605a-page 9 figure 1-2: system block diagram pfc feedback signals 15v, 3.3v, a-3.3v pfc pwm vbus 15v psu 3.3va-3.3v pfc circuitry pfc current feedback circuitry vac zero crossing vac voltage feedback emi choke, in-rush current protection, fuse 90v-265v rectifier pfc fault dspic ? dsc power alternative 15v psu alternative 3.3v/a3.3v isolated user interface rs-232/ usb skde pot, pb, reset current feedback circuitry hall sensors voltage feedback circuitry (v bus and motor) fault non-isolated icsp connector hall sensors motor external programmer/ debugger r x icsp? commands t x user interface pfc stage board power module board circuitry circuitry module
dspicdem? mchv development system user?s guide ds70605a-page 10 ? 2009 microchip technology inc. 1.1.1 features the following are some of the key features of the dspicdem? mchv development system. supported devices: ? 28-pin to 100-pin dspic33fjxxxmc202 pim (ma330014) with a dspic33f motor control device (u11) socket ? 44-pin to 100-pin dspic33fjxxxmcx04 pim (ma330017 and ma330018) with a dspic33f motor control device (u11) socket ? 100-pin to 100-pin dspic33fjxxxmcx10 pim (ma330013) with a dspic33f motor control device (u11) socket ? dspic33fj12mc202 motor control device in a soic package (u12) footprint motor control interfaces: ? three-phase inverter bridge with a power rating of 400v/6.5a (j17) ? hall sensors/quadrature encoder interface (qei) for sensored motor control algorithms (j9) ? phase voltage feedback for sensorless bldc operation ? dc bus current sense resistor for single shunt vector control ? phase current sense resistor for dual shunt vector control ? overcurrent protection input/output control switches: - one isolated push button (s1) - isolated reset push button (reset) - isolated 10 k ? potentiometer (pot1) - led indicator for pwm outputs isolated communication ports: - uart communication via usb (j6) - uart communication via rs-232 (j8) built-in isolated programmer/debugger (j20): - starter kit-type programmer/debugger (daughter card) power supply connectors: - power tab fast-on connectors (bp1 and bp2) for the power stage - auxiliary 24v power input connector (j15) for the dspic dsc device and low-power circuitry (non-populated) - auxiliary 15v and 3.3v regulators for regulating auxiliary power supply (non-populated) programming connectors: - icsp? connector for programming a dspic dsc device (j18), non-isolated - icsp connector for programming the pic18lf2450 usb module to the uart bridge (j1), isolated - icsp connector for programming the starter kit programmer/debugger (skde), isolated pic18f67j50 (j4)
introduction ? 2009 microchip technology inc. ds70605a-page 11 power factor corrector: - maximum input voltage 90 vac-265 vac - current feedback circuitry - vac input voltage sensing - zero-crossing detection - dc bus sensing - overcurrent protection (the maximum power available is specified in section 4.3 ?electrical specifications? .) built-in power supplies: - 15v power supply, maximum power available 11w - 3.3v power supply, maximum power available 2w additional protection circuitry: - 250 vac/15a fuse - in-rush current limiter - emi filter
dspicdem? mchv development system user?s guide ds70605a-page 12 ? 2009 microchip technology inc. notes:
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 13 chapter 2. getting started 2.1 board components the dspicdem? mchv development system comprises two stages: ?pfc stage the first stage is integrated by the power factor correction (pfc) circuitry, the full-bridge rectifier, the 15v power supply, and the 3.3v power supply. ? power module stage the second stage is the power module board. this board contains the dspic dsc connector, the isolated user interface connectors, and the motor drive. figure 2-1 shows an interior view of the system. figure 2-1: dspicdem? mchv development system
dspicdem? mchv development system user?s guide ds70605a-page 14 ? 2009 microchip technology inc. 2.2 user interface the dspicdem? mchv development system has the following components to interact with the user. figure 2-2 shows a photograph of the front of the system. ? input/output control switches (figure 2-2): - one isolated push button ( s1 ) - isolated reset push button ( reset ) - isolated 10 k ? potentiometer ( pot1 ) - led indicator for pwm outputs ? pwm outputs (figure 2-2) - enable and disable jumpers ( j7 ) ? isolated communication ports (figure 2-2): - uart communication via usb ( j6 ) - uart communication via rs-232 ( j8 ) - communication ports selector ( j2, j3 ) ? built-in isolated programmer/debugger (figure 2-2) - starter kit type programmer/debugger ( j20 ) ? motor connectors (figure 2-3): - three-phase inverter bridge connector with a power rating of 400v/6.5a ( j17 ) - hall sensors/quadrature encoder interface for sensored motor control algorithms ( j9 ) ? power supply connector (figure 2-4) - ac power inlet specified for 40vac-220vac 10amps max ( j1 ) figure 2-2: dspicdem? mchv development system (front) j8 j6 j20 s1 pot1 reset pwm led indicators j7 j2,j3
getting started ? 2009 microchip technology inc. ds70605a-page 15 figure 2-3: dspicdem? mchv development system (left side) figure 2-4: dspicdem? mchv development system (right side) 2.3 connecting the system 2.3.1 power connections it is recommended that cables used for the power connections should be terminated with blue or red insulated crimp terminals. if crimp terminals are not used, care should be taken to ensure that stray strands of wire do not short to adjacent terminals or the enclosure. if possible, all wires should be stripped and tinned with solder before connecting to the dspicdem? mchv development system terminals. caution the user must be aware of the operating procedures outlined below and ensure that they are followed. failure to do so may result in damage to the system. j1 3-phase inverter bridge connector hall sensors/ qei connector
dspicdem? mchv development system user?s guide ds70605a-page 16 ? 2009 microchip technology inc. for the ac mains supply input, standard double-insulated, 3-core flex cable should be used with a minimum current rating of 10a (1 mm 2 18 awg). a computer power cable can be used. the recommended output cable size is 1.0 to 1.5 mm 2 (18-16 awg) and it should have a 600v rating. this cable should also be double insulated or have a protective ground screen. access to the terminal screws is provided via holes in the lid of the enclosure. a slotted screwdriver should be used. figure 2-6 provides the locations of all connectors. corresponding tables that describe each connection are provided in the relevant section. figure 2-5: dspicdem? mchv development system connections the power connections are listed in table 2-1. note: the system is designed for installation category ii. therefore, the incoming mains cable should be wired into a standard non-locking 2-pin in addition with a earth ground type plug. note: the user should only access the power terminals when the system is fully discharged (see the ?safety notice? on page iii). 1 2 3 13 12 14 6 5 4 9 8 7 10 11 15
getting started ? 2009 microchip technology inc. ds70605a-page 17 table 2-1: power connections 2.3.2 host/communication connections a mini-usb-to-usb certified cable and a standard db9 male-to-female cable should be used to connect the dspicdem? mchv development system to the host computer. the communication port connectors are listed in table 2-2. refer to figure 2-5 for their exact location. table 2-2: communicatio n port connectors 2.3.2.1 connection sequence the recommended connection sequence is listed below. the user should ensure that the following sequence is met before connecting the system to the mains, a motor and a host computer. 1. connect the motor terminals r, y, and b (also known as rwb or 123 or abc) to the connection nodes m1, m2, and m3 (4, 5, and 6 in figure 2-5), respectively. 2. follow the next steps if position sensors are utilized to control the motor. if not, proceed to step 3. a) if the motor position is sensed with hall sensors, connect the terminals a, b, and c to the connection nodes ha, hb, and hc (7, 8, and 9 in figure 2-5), respectively. also, connect the positive terminal +5v to the connection node +5v and the ground terminal to the connection node gnd (10 and 11 in figure 2-5). b) if the motor position is sensed with a quadrature encoder, connect the ter- minals phase a, phase b, and index to the connection nodes ha, hb, and hc (7, 8, and 9 in figure 2-5), respectively. number name type 1 neutral input 2 earth ground input 3 live (fused) input 4 motor phase 1 (m1) output 5 motor phase 2 (m2) output 6 motor phase 3 (m3) output 7 hall sensor a (ha) input 8 hall sensor b (hb) input 9 hall sensor c (hc) input 10 hall sensors, 5v power supply terminal output 11 hall sensors, ground terminal output number name type 12 usb-to-uart connector input/output 13 rs-23- to-uart connector input/output 14 usb connector for the starter kit programmer/debugger input/output 15 non-isolated icsp? connector for device programming/debugging input/output note: before making any connection, verify that the system is not powered and it is fully discharged. the system is completed discharged when the red led d13 is off.
dspicdem? mchv development system user?s guide ds70605a-page 18 ? 2009 microchip technology inc. 3. connect the communication ports. a) if r-s32 communication is used, connect the db9 male connector to the rs-232 port. connect the other end to the host pc (12 in figure 2-5). b) if usb communication is used, connect the mini-usb male terminal to the mini-usb female connector labeled ?usb? (12 in figure 2-5). connect the other end to the host pc. 4. connect the skde cable. connect the usb cable to the mini usb female connector labeled ?program/debug? (14 in figure 2-5). connect the usb male terminal to the usb ports of the host pc. 5. power cord connection. make sure the power cord is disconnected from the ac mains before connecting the female terminal of the power cable to the ac input connector (1, 2, and 3 in figure 2-53) of the dspicdem? mchv development system. note: the microchip serial emulator driver ( mchpcdc.inf ) should be installed on you pc in order to activate the usb-to-serial emulator. the emulator driver is contained in the cd shipped with the dspicdem? mchv development system. note: the built-in programmer/debugger is supported in mplab ide 8.33 or higher. note: the unit is designed to be connected to the ac mains supply via a standard non-locking plug. as the unit has no mains switch, this plug constitutes the means of disconnection from the supply. therefore, the user must have unobstructed access to this plug during operation.
getting started ? 2009 microchip technology inc. ds70605a-page 19 2.4 power sequences the user should ensure that the following power sequences are adhered to. 2.4.1 power-up sequence the unit is powered-up when the power cable is connected to the ac mains. to verify that the unit is powered make sure that the leds d6, d13, d17 and d18 are on. 2.4.2 power-down sequence 1. stop firing all power devices by removing the pwm outputs shunt jumper. 2. turn off the incoming ac supply by disconnecting the power cord from the mains. 3. wait until the red dc bus led indicator (d13) located next to the dc bus p connector has gone out (this will take 5 minutes or less). 2.4.3 programming/debugging an application code using the built-in starter kit programmer/debugger the mplab starter kit programmer/debugger for the dspicdem? mchv develop- ment system may be used with mplab ide, the free integrated development environ- ment, which is available from microchip?s web site (www.microchip.com). mplab ide allows the starter kit to be used as an in-circuit debugger as well as a programmer for the following devices. ? dspic33fj12mc202 ? dspic33fj32mc204 ? dspic33fj128mc804 ? dspic33fj256mc710 in-circuit debugging allows you to run, examine and modify your program for the device embedded in the starter kit hardware. this greatly assists you in debugging your firmware and hardware together. special starter kit software interacts with the mplab ide application to run, stop, and single-step through programs. breakpoints can be set and the processor can be reset. once the processor is stopped, the register?s contents can be examined and modified. for more information on how to use mplab ide, reference the following documentation: ? ?mplab ide user?s guide? (ds51519) ? ?mplab ide quick start guide? (ds51281) ? mplab ide online help 2.4.4 setting up an application for debug to prepare the application for debug: 1. launch mplab ide, and then open the application project. the related work- space will be open. for information on projects and workspaces, see the mplab ide documentation mentioned at the beginning of this chapter. 2. select project>build all to build the application code. the build?s progress will be visible in the build tab of the output window. note: the unit is designed to be connected to the ac mains supply via a standard non-locking plug. as the unit has no mains switch, this plug constitutes the means of disconnection from the supply and thus the user must have unobstructed access to this plug during operation.
dspicdem? mchv development system user?s guide ds70605a-page 20 ? 2009 microchip technology inc. 3. select debugger>select tool>starter kits . mplab ide will change to add starter kit debug features (figure 2-6): (1) the status bar will show starter kits as the debug tool, (2) a starter kit debug toolbar will be added, (3) the debugger menu will change to add starter kit debug functions and (4) the output window will dis- play communication status between mplab ide and the stater kit on the starter kit debugger tab. figure 2-6: starter kit as a debug tool
getting started ? 2009 microchip technology inc. ds70605a-page 21 4. select debugger>program to program the application code into the dspic33f dcs device on the starter kit. the debug programming progress will be visible in the starter kit tab of the output window. 2.4.4.1 running the application the starter kit executes in either real-time (run) or steps (step into, step over, and animate) real-time execution occurs when you select run in mplab ide. once the device code is halted, either by halt or a breakpoint, you can step. toolbar buttons can be used for quick access to commonly used debug operations. refer to section 3.3 ?running the example application? in the ?mplab starter kit for dspic ? digital signal controllers user?s guide? (ds51700). to see how these options function, do the following: 1. select debugger>reset>processor reset or click the reset button to reset the program. 2. select debugger>run or click the run button. observe how the application operates. 3. select debugger>halt or click the halt button to stop the program execution. a green solid arrow will mark the line of code in the file window where the program halted. 4. select debugger>step into or click the step into button to step the program exe- cution once. the green solid arrow will move down one line of code in the file window. repeatedly click the button to step through the code. 5. select debugger>reset>processor reset click the reset button to reset the program again. the arrow will disappear, meaning the device is reset. note: debug executive code is automatically programmed in the upper program memory of the starter kit device when the starter kit is selected as a debugger. debug code must be programmed into the target device to use the in-circuit debugging capabilities of the starter kit. note: all the peripherals are frozen when the ?halt? button is pressed to stop the program execution.
dspicdem? mchv development system user?s guide ds70605a-page 22 ? 2009 microchip technology inc. 2.4.4.2 debugging the application mplab ide provides an editor and several debug features such as breakpoints and watch windows to aid in application code debugging. 2.4.4.2.1 editing application code to view application code so it may be edited, do one of the following: select edit>new to create new code or edit>open to search for and open an existing code file, or double click a file in the project window to open an existing code file. see an example project window in figure 2-7. figure 2-7: project example for more information on using the mplab editor to create and edit code, see the mplab editor help. existing code
getting started ? 2009 microchip technology inc. ds70605a-page 23 2.4.4.2.2 using breakpoints and mouseovers to set a breakpoint in code: 1. double click the gutter: double click in the window gutter next to the line of code where you want the breakpoint. double click again to remove the breakpoint. 2. pop-up menu: place the cursor over the line of code where you want the break- point. then, right-click to pop up a menu and select set breakpoint . once a breakpoint is set, ?set breakpoint? will become ?remove breakpoint? and ?dis- able breakpoint?. other options on the popup menu under breakpoints are for deleting, enabling, or disabling all breakpoints. 3. breakpoint dialog: open the breakpoint dialog ( debugger>breakpoints ) to set, delete, enable, or disable breakpoints. see the mplab ide help for more information on this dialog. a breakpoint set in code will appear as a red hexagon with a ?b? as shown in figure 2-8. figure 2-8: breakpoint example note: double click must be set up for breakpoints. select the edit>properties , and click the asm/c/bas file type tab, and then select the ?double-click tog- gles breakpoint? check box.
dspicdem? mchv development system user?s guide ds70605a-page 24 ? 2009 microchip technology inc. once code is halted, hovering over a variables opens a tool tip window that contains the current value of the variable. 2.4.4.2.3 using watch windows to use a watch window: 1. the watch window is made visible on the desktop by selecting view>watch . it contains four selectable watch views (via tabs) in which to view variables (sfrs, symbols and absolute addresses). 2. select an sfr or symbol from the list and click the related add button to add it to the watch window. or click in the ?address? column and enter an absolute address. a watch window populated with an sfrs and symbols will look like figure 2-9. for more on using watch windows, see mplab ide help. figure 2-9: watch window example 2.4.5 programming an application when the program is successfully debugged and running, the next step is to program the device for stand-alone operation in the finished design. when doing this, the resources reserved for debug are released for use by the application. to program the application, use the following steps: 1. disable starter kits as a debug tool by selecting debugger>select tool>none . 2. select starter kits as the programmer in the programmer>select programmer menu. 3. select programmer>program . at this point, the application code will run independently. note: this feature must be configured. select edit>properties and click the tooltips tab, and select the ?enable variable mouseover values? check box.
getting started ? 2009 microchip technology inc. ds70605a-page 25 2.4.6 determining device support and reserved resources due to the built-in in-circuit debugging capability of icd devices and the icsp function offered by the debugger, the starter kit uses some on-chip resources when debugging. it also uses program memory and file register locations in the target device during debugging. these locations are not available for use by user code. in the mplab ide, registers marked with an ?r? in the register display represents reserved registers. for information on device resources that are needed for in-circuit debugging, please refer to the mplab icd 2 help, found in mplab ide under help>topics . the device reserved resource information found under ?resources used by mplab icd 2? is the same for the starter kit. 2.4.7 troubleshooting 2.4.7.1 debug connection problems while using the starter kit as a debugger, you may receive the error ?starter kit not connected to this computer? when programming the device. this can result from communication being lost between the starter kit and mplab ide. to resolve this: 1. unplug the usb cable from the starter kit. 2. plug the usb cable back into the starter kit. mplab ide should automatically reconnect to the starter kit. if this does not work, do the following: 1. check the usb connection between the pc and starter kit at both ends. 2. if using a usb hub, make sure it is powered. 3. make sure the usb port is not in use by another device. 2.4.7.2 programming problems if during the course of developing your own application you can no longer program the device on the starter kit, you may have set device configuration bits to code protect or some other state that prevents programming. to view the settings of the configuration bits, select configure>configuration bits . 2.4.8 settings dialog and info tab when you select debugger>settings or programmer settings , you will open the starter kit settings dialog. currently, there is only one tab ( info ) on this dialog, which provides the following information: ? firmware version: the version of firmware on the starter kit board. ? debug exec version: the version of the debug executive that is loaded into the dspic33f device program memory to enable debug operation.
dspicdem? mchv development system user?s guide ds70605a-page 26 ? 2009 microchip technology inc. notes:
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 27 chapter 3. running the demonstration this chapter describes the demonstration software that is preloaded on the dspic33f device. this application software, which is based on application note an984, demon- strates how to use the dspicdem? mchv development system for controlling an ac induction motor (acim). for more information on this application note please refer to the following microchip web page: www.microchip.com/dscmotor to run the demo, follow these basic steps: 1. connect the system by connecting the ac induction motor to the motor connector. 2. power up the dspicdem? mchv development system by connecting the power cord to the mains. to verify that the unit is powered, make sure that the leds d6, d13, d17, and d18 are on. the very first time you connect the system to any host pc, you should briefly see a popup balloon in the system tray (lower right of desktop) that states (1) new hardware has been found, (2) drivers are being installed, and (3) new hardware is ready for use. if you do not see these messages and the starter kit does not work, try reconnecting the usb. if this does not work, see section 2.4.7 ?troubleshooting? . 3. when powered up, the application will turn on the leds pwm1l1, pwm1l2 and pwm1l3. to use the application, follow these steps: a) make sure the pwm output shunt jumper is installed. b) to start/stop the motor, press the switch labeled ?pushbutton?. c) to increase the motor speed, rotate the potentiometer labeled ?pot? clockwise. to reduce the speed, rotate the potentiometer counterclockwise. note: before making any connection, verify that the system is not powered and it is fully discharged. the system is completed discharged when the red led d13 is off. note: the unit is designed to be connected to the ac mains supply via a standard non-locking plug. as the unit has no mains switch, this plug constitutes the means of disconnection from the supply. therefore, the user must have unobstructed access to this plug during operation.
dspicdem? mchv development system user?s guide ds70605a-page 28 ? 2009 microchip technology inc. notes:
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 29 chapter 4. hardware this chapter describes the hardware components of the dspicdem? mchv development system. topics covered include: ? power factor correction (pfc) stage board ? power module stage ? electrical specifications 4.1 power factor correction (pfc) stage board this board has two main functions; the first one is to provide the required power sup- plies to the power module board stage. the second function is to create the power bus rail that will be used to energize the motor through the power module. 4.1.1 ac supply input the ac supply input stage of the board consists of the following components,: ? f1 ?15a/250 vac fast acting fuse (only replace with a part of the same rating) ? c1, c2 ? film capacitors to aid in the suppression of ac supply transients and to also provide a low impedance return path for any currents that flows from the power device tabs to the heat sink and enclosure due to capacitive coupling ? c3 ? film capacitor to aid in the suppression of ac supply transients. ? r1 ? a metal oxide varistor located across the incoming supply lines to suppress high energy transients. ? l1 ? 2.3 mh/15a choke inductor for suppressing emi ? c4 ? film capacitor to aid in the suppression of emi ? c5, c6 ? film capacitors to aid in the suppression of ac supply transients and to also provide a low impedance return path for any currents that flow from the power device tabs to the heat sink and enclosure due to capacitive coupling ? r7 ? a 1w high-voltage resistor, which acts to discharge c4 ? r6 ? a resistor with a negative temperature coefficient that acts to limit the surge of input current that would occur at initial application of power due to the dis- charged dc bus capacitance. the initial nominal cold resistance is 1 ohm, which reduces once current flows and the device heats up. ? br1 ? a single-phase bridge rectifier to convert the incoming ac into dc suitable for input to the power conditioning stage. note: the circuits for the hardware described in this section are shown in appendix a. ?board layout and schematics? .
dspicdem? mchv development system user?s guide ds70605a-page 30 ? 2009 microchip technology inc. 4.1.2 active power factor correction (pfc) the active pfc circuit is essentially a simple boost chopper with the control aimed at shaping the input current to follow the incoming mains supply waveform. the purpose of the different parts of the circuit is described below. ? l6 ? a high frequency axial inductor with a single layer winding on a ferrite core. this component is in series with the main inductor (l7) to reduce the effect of the self-capacitance of its winding. without l6, significant high frequency (15 mhz) ringing of the inductor current occurs at every transistor turn-on, which would increase emi and the pfc transistor switching loss. ? l7 ? a power inductor with three stacked toroidal cores made from a powdered-iron material to limit the core loss while maintaining good energy storage density. the particular cores used are magnetics 0077083a7. a simple multi-layer winding is used which results in moderate copper loss but significant self-capacitance. sixty-six turns of 1.5 mm diameter enameled copper wire is used. the design offers a good compromise between cost, core loss and size for this application. the nominal inductance is 1 mh at 10a. ? q2 ? a 600v to-247 igbt. as the tab of the device is not isolated, a thermally conductive insulator is used. when closed, q2 increase the energy stored in the inductor l7. when open, energy stored in the inductance is transferred to the dc bus capacitors (c30-c32). energy is also drawn from the ac supply during this time. by appropriate control of the switches, the input current waveform can be profiled to obtain good power factor and low harmonic distortion. ? d12 ? a 600v to-247 diode optimized for use at high switching frequency. as the tab of the device is not isolated, a thermally conductive insulator is used. ? c28, r31, r32, r33, d11 ? a ?snubber? that acts to damp high frequency oscillations and limit the rate of change of voltage across q2 ? c30, c31, c32 ? 470 f/450v electrolytic capacitors which act as the main dc bus energy storage capacitors. ? r25, r26, c25, d8, q1, r27, r28 ? a lever shifter to boost the pwm signal com- ing from the dspic dsc ? u19 ? microchip tc4421a gate drive ic. this contains a low resistance comple- mentary push-pull mosfet pair and input circuitry suitable for interfacing to a wide range of input voltages. it is an ideal choice for this application allowing up to 10a of peak gate drive current to switch q2 rapidly and therefore achieve low switching loss. it also has a small footprint allowing it to be located physically close to the transistors allowing a low inductance gate circuit layout. ? d9, c26, c27 ? these components act to provide a dynamic level shifting circuit to u19 while q2 switch. inductance of the power tracking between the source of q2 due to the physical board layout means there is a substantial transient voltage between the +15v supply point reference at r28 and the source of q2. this simple low cost circuit allows the power supply of u19 to move transiently. ? r75, r29 and d10 ? these components control the current and voltage to turn on and turn off the igbt. r29 controls the rising time and the di/dt when the igbt is turned on. r29 in parallel with r75 control the falling time and the di/dt when the igbt is turned off. ? the power factor corrector design is based on the application note an1106, for more information on this application note please refer to one of the following microchip web sites: - www.microchip.com/smps - www.microchip.com/dscmotor
hardware ? 2009 microchip technology inc. ds70605a-page 31 4.1.3 pfc feedback circuitry in a dsc-based pfc, the relevant analog parameters and the control loops need to be redefined and discretized. this enables changeover from existing hardware to its digital counterpart easier and more logical. the pfc is an ac-to-dc converter, which converts the ac input voltage to a dc volt- age and maintains sinusoidal input current at a high input power factor. in a dsc-based pfc, three inputs signals are required to implement the current control. the input rectifier (br1) converts (shown in section 4.1.1 ?ac supply input ? ) the alternating voltage at power frequency into unidirectional voltage. this rectified voltage is fed to the chopper circuit to produce a smooth and constant dc output voltage to the load. the chopper circuit is controlled by the pwm switching pulses generated by the dspic dsc device, based on three measured feedback signals: ? rectified input voltage ? ac input voltage zero-crossing event ? rectified input current ? dc bus voltage the rectified input voltage is measured in two stages: ? signal conditioning: r22, r23, r24, c24, and d7 convert and filter the ac input voltage waveform from 90-265 vac to 0-3.3 vac. d7 limit the maximum voltage to 3.3v. c24 along with r22, r23 form a low-pass filter. the circuit is shown in appendix a. ? amplification: the operational amplifier mcp6024 (u13b) amplifies the condi- tioned ac input voltage; r45, r46, r47, r48, r49 and r51 set the gain. the mc6024 also shifts the conditioned ac input voltage to a 1.65v dc level. there- fore, the voltage applied to the dspic dsc adc channel varies within 0-3.3v. the offset is controlled by r50, r53, and r54. r39 and c39 filter out the high-frequency noise. ac input voltage zero-crossing event is sensed using a voltage divider (r2-r5) and two opto-couplers (u1 and u2). the circuit is shown in appendix a. rectified input current is measured using the shunt resistor r34 and the operational amplifier mcp6024 (u13a); r38, r39, r40, r41, r42 and r43 set the gain. r43 shifts the voltage present at the shunt resistor to a 1.65v dc level. therefore, the voltage applied to the dspic dsc adc channel varies within 0-3.3v. the offset is controlled by r43, r53, and r54. r44 and c37 filter out the high-frequency noise. the circuit is shown in appendix a. dc bus voltage, the dc bus voltage is sensed at the power module stage. please refer to section 4.2.4 ?feedback circuitry? . 4.1.4 power supplies the pfc stage board provides the 15 volts power supply required to fire the power module igbts. the 15 volts power supply is built using a low power off-line smps pri- mary switcher. the switching frequency is fixed to 60 khz, the feedback signal to the power supply is provided by and opto-coupler. the output voltage is regulated at 15v with a maximum output current of 0.750 a, the resultant maximum power is 11.25 w. the input voltage range for this power supply is from 90 vac to 260 vac. the pfc stage board also provides the 3.3 volts to powering-up the dspic dsc, the isolation circuitry, the communication ports, the starter kit programmer, etc. it also gen- erates the 3.3 volts for powering the analog circuits and the analog reference for the analog-to-digital converter.
dspicdem? mchv development system user?s guide ds70605a-page 32 ? 2009 microchip technology inc. the 3.3 volts rail is created using a step-down regulator which is attached to the 15 volts regulator. the maximum output current is 0.650 a, thus the resultant maximum power is 2.145 w. the 3.3 volts rail required for the analog circuits such as the current feedback and the analog-to-digital converter is generated by a decoupling circuitry attached to the 3.3 volts regulator. 4.1.5 fault circuitry given the development nature of the system, robust independent fault protection is provided on the pfc stage board. two different fault categories are used to indicate a fault to the dspic ? dsc. dc bus overcurrent, this fault signal is generated when the maximum current limit of 15a is reached. the comparison of the threshold value and the actual current is done by comparator u8. the threshold limit is set by r56 and r57. r69 is a shunt jumper resistor that can disconnect the overcurrent fault to the dspic dsc. dc bus overvoltage, this fault signal is generated when the maximum voltage limit on the dc bus rails is reached. the threshold value is set to 432 v. the comparison of the threshold value and the actual dc bus voltage is done by comparator u7. the thresh- old limit is set by r60, r61 and r62. r66 is a shun jumper resistor that can disconnect the overvoltage fault to the dspic dsc. 4.1.6 board connectors the pfc stage board has four tab fast-on connectors, one ac inlet and one 14-pin keyed connector for attaching a flat cable. for the ac mains supply input, standard double-insulated, 3-core flex cable should be used with a minimum current rating of 10a (1 mm 2 18 awg). a computer power cable can be used. the recommended cable size is 1.0 to 1.5 mm 2 (18-16 awg) and it should have a 600v rating. this cable should also be double insulated or have a protective ground screen. the tab fast-on connectors ac_n and ac_l provides the connections to the bridge rectifier br1. the recommended cable size is 16-18 awg or 1.0 to 1.5mm 2 . it is also recommended that cables used for the power connections should be terminated with blue or red crimp terminals. if crimp terminals are not used, care should be taken to ensure that stray strands of wire do not short to adjacent terminals or the enclosure. if possible, all wires should be stripped and tinned with solder before connecting to the dspicdem mchv development board terminals. note: both comparators are open-drained and need an external pull-up resistor. both circuits share this pull-up resistor creating an or condition at the output. note 1: the system is designed for installation category ii. therefore, the incoming mains cable should be wired into a standard non-locking 2-pin in addition with an earth ground type plug. 2: the unit is designed to be connected to the ac mains supply via a standard non-locking plug. as the unit has no mains switch, this plug constitutes the means of disconnection from the supply. therefore, the user must have unobstructed access to this plug during operation.
hardware ? 2009 microchip technology inc. ds70605a-page 33 the fast-in connectors pfc_out ?+? and pfc_out ?-? provide dc bus voltage to the power module stage. the recommended cable size is 16-18 awg or 1.0 to 1.5mm 2 . it is also recommended that cables used for the power connections should be terminated with blue or red crimp terminals. if crimp terminals are not used, care should be taken to ensure that stray strands of wire do not short to adjacent terminals or the enclosure. if possible, all wires should be stripped and tinned with solder before connecting to the dspicdem mchv development board terminals. the 14-pin keyed connector provides the signals and power supply rails from and to the power stage. these signals are shown in table 4-1. table 4-1: 14-pin keyed connectors 4.2 power module stage this board has two main functions; the first is to control the motor using a dspic dsc and a power module and the associated feedback signals for each control algorithm. the second is to provide the safety means to interact with the user. 4.2.1 plug-in module configuration this section summarizes the resistor configuration required to connect the pim pins to dspic dsc pins. the following pims can be configured on the dspicdem? mchv development system: ? dspic33fj256mc710 pim (ma330013) ? dspic33fj12mc202 pim (ma330014) ? dspic33fj32mc204 pim (ma330017) ? dspic33fj128mc804 pim (ma330018) note: the user should only access the power terminals when the system is fully discharged (see the ?safety notice? on page iii). number name type 1 3.3v, digital rail output 2 not connected nc 3 3.3v, analog rail output 4 ac input voltage feedback output 5 ground, analog rail output 6 ac input current feedback output 7 fault (overcurrent or overvoltage condition) output 8 vac zero crossing signal output 9 ground, digital rail output 10 pwm signal for the pfc igbt input 11 ground, digital rail output 12 not connected nc 13 15v output 14 not connected nc note: the circuits for the hardware described in this section are shown in appendix a. ?board layout and schematics? . note: when using pims, make sure that the 28-pin soic dspic dsc is removed from the dspicdem? mchv development system.
dspicdem? mchv development system user?s guide ds70605a-page 34 ? 2009 microchip technology inc. table 4-2, table 4-3, and table 4-4 describe the pim configuration details. table 4-2: dspic33fj12mc202 pim configuration details pim pin number labels on the dspicdem? mchv development system dspic33fj12mc202 dspic33fj32mc202 dspic33fj64mc202 dspic33fj128mc202 dspic33fj32mc302 dspic33fj64mc802 dspic33fj128mc802 pim resistor configuration pin number pin name 93 pwm1l1 23 pwm1l/rp15/cn11/rb15 r19 94 pwm1h1 22 pwm1h1/rp14/cn12/rb14 r18 98 pwm1l2 21 pwm1l2/rp13/cn13/rb13 r17 99 pwm1h2 20 pwm1h2/rp12/cn14/rb12 r16 100 pwm1l3 19 tms/pwm1l3/rp11/cn15/rb11 r15 3 pwm1h3 18 tdi/pwm1h3/rp10/cn16/rb10 r12 71 pwm2l1 15 tdo/pwm2l1/sda1/rp9/cn21/rb9 r14, remove r13 18 fault 14 tck/pwm2h1/scl1/rp8/cn22/rb8 r11 19 pfc_flt 15 tdo/pwm2l1/sda1/rp9/cn21/rb9 remove r13 26 pgc 9 pgec3/sosco/t1ck /cn0/ra4 not applicable 27 pgd 8 pged3/so sci/rp4/cn1/rb4 not applicable 63 osi 6 osci/clki/cn30/ra2 not applicable 64 oso 7 osco/clko/cn29/ra3 not applicable 25 ipfc 27 pged2/an0/v ref +/cn2/ra0 r24, remove r27 24 vaczx_vac_pot 28 pgec2/an1/v ref -/cn3/ra1 r25, remove r26 35 vbus 1 pged1/an2/rp0/cn4/rb0 r20, remove r28 41 monitor_1 2 pgec1/an3/rp1/cn5/rb1 r21, remove r31 42 monitor_2 3 an4/rp2/cn6/rb2 r22, remove r30 43 monitor_3 4 an5/rp3/cn7/rb3 r23, remove r29 ? ha/qea ? not connected not applicable ? hb/qeb ? not connected not applicable ? hc/indx ? not connected not applicable ? va ? not connected not applicable ? vb ? not connected not applicable ? vc ? not connected not applicable ? ia ? not connected not applicable ? ib ? not connected not applicable ? ibus ? not connected not applicable ? vac ? not connected not applicable ? pot ? not connected not applicable ? vaczx ? not connected not applicable 70 rx 70 int0/rp7/cn23/rb7 r10, remove r9 84 tx 84 ascl1/rp6/cn24/rb6 r32, remove r7 and r8 ? usb_rx ? not connected not applicable ? usb_tx ? not connected not applicable 68 btn asda1/rp5/cn27/rb5 r6, remove r5 and r33
hardware ? 2009 microchip technology inc. ds70605a-page 35 table 4-3: dspic33fj32mc204 and dspic3 3fj128mc804 pim co nfiguration details pim pin number labels on the dspicdem? mchv development system dspic33fj32mc204 dspic33fj64mc804 dspic33fj128mc804 pim resistor configuration pin number pin name 93 pwm1l1 15 pwm1l1/rp15/cn11/rb15 r11 94 pwm1h1 14 pwm1h1/rp14/cn12/rb14 r10 98 pwm1l2 11 pwm1l2/rp13/cn13/rb13 r9 99 pwm1h2 10 pwm1h2/rp12/cn14/rb12 r7 100 pwm1l3 9 pgec2/pwm1l3/rp11/cn15/rb11 r8 3 pwm1h3 8 pged2/pwm1h3/rp10/cn16/rb10 r6 78 pwm2l1 3 pwm2l1/rp23/cn17/rc7 r31 18 fault 44 scl1/rp8/cn22/rb8 r4 19 pfc_flt 1 sda1/rp9/cn21/rb9 r1 26 pgc 42 pgec3/ascl1/rp6/cn24/rb6 not applicable 27 pgd 41 pged3/asda1/rp5/cn27/rb5 not applicable 63 osi 30 osci/clki/cn30/ra2 not applicable 64 oso 31 osco/clko/cn29/ra3 not applicable 25 ipfc 19 an0/v ref +/cn2/ra0 r12 24 vaczx_vac_pot 20 an1/v ref -/cn3/ra1 r13 35 vbus 21 pged1/an2/c2in-/rp0/cn4/rb0 r14 41 monitor_1 22 pgec1/an3/c2in+/rp1/cn5/rb1 r22 42 monitor_2 23 an4/rp2/cn6/rb2 r25 43 monitor_3 24 an5/rp3/cn7/rb3 r21 72 ha/qea 37 rp20/cn25/rc4 r29 76 hb/qeb 38 rp21/cn26/rc5 r30 77 hc/indx 2 pwm2h1/rp22/cn18/rc6 r32 ? va ? not connected not applicable ? vb ? not connected not applicable ? vc ? not connected not applicable ? ia ? not connected not applicable ? ib ? not connected not applicable ? ibus ? not connected not applicable ? vac ? not connected not applicable ? pot ? not connected not applicable ? vaczx ? not connected not applicable 70 rx 43 int0/rp7/cn23/rb7 r3, remove r26 84 tx 33 sosci/rp4/cn1/rb4 r20 ? usb_rx ? not connected not applicable ? usb_tx ? not connected not applicable 68 btn 4 rp24/cn20/rc8 r2, remove r18
dspicdem? mchv development system user?s guide ds70605a-page 36 ? 2009 microchip technology inc. table 4-4: dspic33fjxxxmc710 pim configuration details pim pin number labels on the dspicdem? mchv development system dspic33fj64mc710 dspic33fj128mc710 dspic33fj256mc710 pim resistor configuration pin number pin name 93 pwm1l1 93 pwm1l/re0 not applicable 94 pwm1h1 94 pwm1h/re1 not applicable 98 pwm1l2 98 pwm2l/re2 not applicable 99 pwm1h2 99 pwm2h/re3 not applicable 100 pwm1l3 100 pwm3l/re4 not applicable 3 pwm1h3 3 pwm3h/re5 not applicable 78 pwm2l1 78 oc4/rd3 not applicable 18 fault 18 an20/flta /int1/re8 not applicable 19 pfc_flt 19 an21/fltb /int2/re9 not applicable 26 pgc 26 pgec1/an6/ofca/rb6 not applicable 27 pgd 27 pged1//an7/rb7 not applicable 63 osi 63 osc1/clkin/rc12 not applicable 64 oso 64 osc2/clko/rc15 not applicable 25 ipfc 25 pged3/an0/cn2/rb0 not applicable 24 vaczx_vac_pot 24 pgec3/an1/cn3/rb1 not applicable 35 not applicable 35 an11/rb11 not applicable 23 vbus 23 an2/ss1 /cn4/rb2 not applicable 41 not applicable 41 an12/rb12 not applicable 22 monitor_1 22 an3/indx/cn5/rb3 not applicable 42 not applicable 42 an13/rb13 not applicable 21 monitor_2 21 an4/qea/cn6/rb4 not applicable 43 not applicable 43 an14/rb14 not applicable 20 monitor_3 20 an5/qeb/cn7/rb5 not applicable 80 ha/qea 80 ic6/cn19/rd13 not applicable 47 hb/qeb 47 ic7/u1cts /cn20/rd14 not applicable 48 hc/indx 48 ic8/u1rts /cn21/rd15 not applicable ? va ? not connected not applicable ? vb ? not connected not applicable ? vc ? not connected not applicable ? ia ? not connected not applicable ? ib ? not connected not applicable ? ibus ? not connected not applicable ? vac ? not connected not applicable 33 pot 33 an9/rb9 not applicable 79 vaczx 79 ic5/rd12 not applicable 49 rx 49 u2rx/cn17/rf4 not applicable 50 tx 50 u2tx/cn18/rf5 not applicable ? usb_rx ? not connected not applicable ? usb_tx ? not connected not applicable 68 btn 68 ic1/rd8 not applicable
hardware ? 2009 microchip technology inc. ds70605a-page 37 4.2.2 power supplies the system default configuration is to get the 15v, 3.3v and 3.3v analog rail voltages from the pfc stage board. however, it is also possible to use an external 24v power supply to generate these voltages. u19, c70, c73, c71 and c74 regulate the voltage applied to the system via j15 (28v max). the output of the regulator is connected to the system through r109. the circuit is shown in appendix a. ?board layout and schematics? . u18, c67, r110, c68, d16, d15, l3, r111, r112 and c75 regulate the 15 volts to cre- ate a 3.3v digital rail. this auxiliary 3.3v digital rail is applied to the system through r106. the circuit is shown in appendix a. ?board layout and schematics? . r114, r107, c69, and c72 form a decoupling circuit for generating a 3.3v rail for the analog circuitry such as the adc reference and the current feedback reference. this auxiliary 3.3v analog rail is applied to the system through r108. 4.2.3 power module the three-phase inverter is embedded in a power module (u16). this power module contains: ? 600v/30a 3-phase igbt inverter bridge ? gate driver circuitry for each igbt ? three independent connections to the negative dc bus for current sensing ? short-circuit protection circuitry ? thermal shutdown ? gate driver power supply undervoltage protection ? gate driver power supply overvoltage protection ? single-grounded power supply ? isolation of 2.5 kv per minute ? maximum switching frequency: 20 khz the dspic dsc provides the pwm signals to this power module in order to turn on/off the igbt, and therefore apply power to the motor phases. r95 sets the threshold limit for the overcurrent circuitry. if this voltage is greater than 0.5 v (typical), a fault signal is asserted and the low-side igtbs are turned off. r94 and c53 form a low-pass rc filter that filters out the frequencies above 88.4 khz. c56 sets the fault pulse duration, the value of c56 is given by the following equation: c56 = 18.3e-6 x 1.8e-3 seconds. therefore, the fault pulse duration is 54 s the power module fault output pin (vfo) is open-collector configured. r50 pulls up the fault output to the analog 3.3v rail. r53 and c40 form a low-pass rc filter that filters out the frequencies above 53 khz. for more information about this power module please refer to the manufacturer?s data sheet. note: it is the responsibility of the user to populate these components if an external power supply is used. note: it is the responsibility of the user to populate these components if an external power supply is used. note: it is the responsibility of the user to populate these components if an external power supply is used.
dspicdem? mchv development system user?s guide ds70605a-page 38 ? 2009 microchip technology inc. 4.2.4 feedback circuitry the power module stage provides three different methods to sense the motor position. these signals are also useful to determine the speed, the torque, current consumption and the applied voltage. hall sensors, the hall sensors circuitry is designed to attach open-collector configured sensors. it has a pull-up resistor at the hall sensor inputs (r23, r24, and r25) and a voltage divider (r26-r29, r27-r30, r28-r31) in order to scale the input waveforms to the dspic dsc logic levels. c25-c27 and r26-r28 form a low-pass rc filter for each hall sensor signal. phase voltage feedback circuitry for each phase is compounded by a voltage divider, a current limiter and a low-pass rc filter. r79, r84 and r92 scale the phase m1 volt- age in order to match the dspic dsc logic levels. r85 limits the current going to the adc pin (< 6ma). c51, r79 and r84 form the low-pass filter. the phase m2 and m3 has the exact same circuitry as shown in the schematic. dc bus voltage feedback is compounded by a voltage divider and a low-pass rc filter. r75, r76 and r81 scale the dc bus voltage in order to match the dspic dsc logic levels. c47, r75 and r76 form the low-pass filter. inverter leg shunt resistor feedback, a shunt resistor is located between the emit- ter of the low side switches m1 and m2 and the ?-dc bus?. a simple differential amplifier circuit is used as shown in appendix a. the operation of the circuit used for the m1 phase leg is described below: the current is measured using the shunt resistor r86 and the operational amplifier mcp6024 (u13a); r32, r33, r34, r36, r37 and r38 set the gain. r38 shifts the volt- age present at the shunt resistor to a 1.65v dc level. hence the voltage applied to the dspic dsc adc channel varies within 0-3.3v. the offset is controlled by r59, r60, r38 and u13d. r35 and c34 filter out the high-frequency noise. the same topology is used for the phase m2. dc bus current feedback, a shunt resistor is located between the shunt resistors of side switches m1 and m2 and the ?-dc bus?. a simple differential amplifier circuit is used as shown in the schematic. the operation of the circuit used for sensing the dc bus current is described as follows: the current is sensed using the shunt resistor r95 and the operational amplifier mcp6024 (u13c); r51, r52 and r49 set the gain. r58 shifts the voltage present at the shunt resistor to a 1.65v dc level. hence the voltage applied to the dspic dsc adc channel varies within 0-3.3v. the offset is controlled by r59, r60, r58 and u13d. r54 and c42 filter out the high-frequency noise. note: it is possible to select any of these feedback signals using jumpers j12, j13 and j14, please refer to section 4.2.8 ?user interfaces? for more information.
hardware ? 2009 microchip technology inc. ds70605a-page 39 4.2.5 fault circuitry in addition to the fault signal generated by the power module, the system can also create a dc bus overcurrent fault. dc bus overcurrent, this fault signal is generated when the maximum current limit of 15a is reached. the comparison of the threshold value and the actual current is done by comparator u14. the threshold limit is set by r42 and r47. r69 is a shunt jumper resistor that can disconnect the overcurrent fault from the dspic dsc. 4.2.6 isolation the power supply used by the push buttons, communication ports, and the skde pro- grammer/debugger is isolated from the power supply used by the power module or the dspic dsc. an isolated 3.3v rail is generated from the digital 3.3v rail using a dc-to-dc converter (u10). this converter provides galvanic isolation rated up to 1000 v dc /1 second. 4.2.7 communication ports the power module stage board provides two methods for transmitting/receiving data to and from the system. both communication methods are powered using the isolated 3.3v rail. uart-to-usb communication port is based on a pic18lfj2450 device with a serial emulator firmware. this device translates the usb signals to dspic dsc uart com- patible signals. the firmware used for this serial emulator is enclosed in the cd shipped along with the unit. isolation for the uart-to-usb communication port is provided by u25. uart-to-rs-232 communication port is based on a rs-232 transceiver (u9). this device translates the dspic dsc uart signals to uart compatible signals. isolation for the uart-to-rs-232 communication port is provided by u25. shunt jumpers j2 and j3 select the communication port. table 4-5 shows the possible configurations. table 4-5: communicatio n port configuration note: the comparator is open-drained and needs an external pull-up resistor. both the power module output and the comparator output share this pull-up resistor creating an or condition at the output. designator position description j2 1-2 connects uart receive line to rx. 2-3 connects usb receive line to rx. j3 1-2 connects uart transmit line to tx. 2-3 connects usb transmit line to tx.
dspicdem? mchv development system user?s guide ds70605a-page 40 ? 2009 microchip technology inc. 4.2.8 user interfaces there are two types of user interfaces, isolated and non-isolated: ? isolated interfaces: - potentiometer labeled ?pot? (r14) - reset push button - push button (s1) - pwm output enable shunt jumper (j7) - communication port selection shunt jumper (j2 and j3) - icsp programmer/debugger connector for skde (j4) - icsp programmer/debugger connector for uart-to-usb converter (j1) ? non-isolated interfaces: - 15v power supply led (d17) - 3.3v power supply led (d18) - pwm2l1, pwm1l1, pwm1h1, pwm1l2, pwm1h2, pwm1l3, pwm1h3 leds - usb communication led (d1) - usb cable connected led (d3) - skde usb cable connected led (d21) - skde power on led (d19) - icsp programmer/debugger connector for dspic dsc (j18) - feedback selection shunt jumpers j11, j12, j13, and j14. table 4-6 shows the multiple feedback signals that can be selected. table 4-6: multiple feedback signals designator position description j11 1-2 connects ac input voltage zero-crossing event to vaczx_vac_pot 3-4 connects ac input voltage to vaczx_vac_pot 5-6 connects the pot voltage to vaczx_vac_pot j12 1-2 connects phase m1 shunt current feedback to monitor_1 3-4 connects phase m1 voltage feedback to monitor_1 5-6 connects hall a/qea sensor signal to monitor_1 j13 1-2 connects phase m2 shunt current feedback to monitor_2 3-4 connects phase m2 voltage feedback to monitor_2 5-6 connects hall b/qeb sensor signal to monitor_2 j14 1-2 connects dc bus shunt current feedback to monitor_3 3-4 connects phase m3 voltage feedback to monitor_3 5-6 connects hall c/index sensor signal to monitor_3 7-8 connects the pot voltage to monitor_3
hardware ? 2009 microchip technology inc. ds70605a-page 41 4.2.9 hardware for programming and debugging the dspicdem? mchv development system, with its built-in skde debugger/pro- grammer, provides an all-in-one solution for debugging and programming applications using mplab ide. the starter kit?s debugging/programming operations are controlled by a pic18f67j50 mcu running at 48 mhz. the pic18f67j50?s built-in usb engine provides the communications interface between the starter kit and the host pc. power to the starter kit is provided via the isolated 3.3v rail. proper starter kit main system power is indicated by the green led d19. the pic18f67j50 mcu accom- plishes debugging or programming of the target dspic33f by controlling the target?s mclr, pgc1/emuc1, and pgd1/emud1 signals. a microchip 25lc010a serial eeprom is used to store the starter kit?s serial number and debug control information. isolation for the mclr, pgc1/emuc1, and pgd1/emud1 signals is provided by the digital isolators u22, u23, u1 and u3. 4.2.10 board connectors figure 4-1 provides the locations of the connectors. the power module stage board connectors are listed in table 4-6. figure 4-1: power mo dule board connectors 6 7 8 9 10 3 2 1 4 5 14 13 11 12 15 16 17
dspicdem? mchv development system user?s guide ds70605a-page 42 ? 2009 microchip technology inc. table 4-7: power module stage board connectors the 14-pin keyed connector provides the signals and power supply rails from and to the power module stage. these signals are shown in table 4-8. table 4-8: 14-pin keyed connectors number designator type 1 motor phase 1 (m1) output/power 2 motor phase 2 (m2) output/power 3 motor phase 3 (m3) output/power 4 dc bus ?+? input/power 5 dc bus ?-? input/power 6 hall sensor a (ha) input 7 hall sensor b (hb) input 8 hall sensor c (hc) input 9 hall sensors, 5v power supply terminal output/power 10 hall sensors, ground terminal output/power 11 uart-to-usb connector input/output 12 uart-to-rs-232 connector input/output 13 usb connector for the starter kit programmer/debugger input/output 14 isolated icsp? programmer/debugger connector for skde (j4) input/output 15 isolated icsp programmer/debugger connector for uart-to-usb converter (j1) input/output 16 icsp programmer/debugger connector for dspic dsc (j18) input/output 17 14-pin keyed connector (j16) input/output/power number name type 1 3.3v, digital rail output 2 not connected nc 3 3.3v, analog rail output 4 ac input voltage feedback output 5 ground, analog rail output 6 ac input current feedback output 7 fault (overcurrent or overvoltage condition) output 8 vac zero crossing signal output 9 ground, digital rail output 10 pwm signal for the pfc igbt input 11 ground, digital rail output 12 not connected nc 13 15v output 14 not connected nc
hardware ? 2009 microchip technology inc. ds70605a-page 43 4.3 electrical specifications the maximum power and current capability of the system is dictated by the allowable temperature rise of the different components. establishing maximum limits is not simple given the host of different ways the user may use the system. the voltage and the nature of the electrical load used both affects the dissipation that occurs. in determining the allowable limits for the power semiconductors, the following assumptions have been made: ? heat sink is at 70c (worst case) ? thermal resistance of the insulating thermal pad is 3c/w table 4-9: inverter electrical specifications table 4-10: pfc electr ical specifications parameter min typ max units dc bus 40 310 400 v dc current 0.1 6.5 (1) 10 (1) a power rating 4 2015 (2) 4000 (2) watts switching frequency 0 ? 20 khz note 1: the system continuously operated during one hour, 15 khz switching frequency and the pfc boost circuit disabled. 2: it is possible to increase the available maximum output power up to 4000w by using an external ventilation mechanism attached to system near to the power module. to provide additional air flow, a conventional ac muffin fan can be used (comair-rotron part number 028021 or 028023). an alternative bonded fin heat sink with fans attached is also an option (c&h technology, inc. part number ch5117f). parameter min typ max units dc bus 90 380 400 v dc current 0.1 2.6 (1) 3.5 (1) a power rating 9 1000 (2) 1400 (2) watts switching frequency 0 50 100 khz note 1: the system continuously operated during one hour, 50 khz switching frequency. 2: it is possible to increase the available maximum output power up to 1400w by using an external ventilation mechanism attached to system near to the pfc igbt. to provide additional air flow, a conventional ac muffin fan can be used (comair-rotron part number 028021 or 028023). an alternative bonded fin heat sink with fans attached is also an option (c&h technology, inc. part number ch5117f).
dspicdem? mchv development system user?s guide ds70605a-page 44 ? 2009 microchip technology inc. notes:
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 45 appendix a. board layout and schematics figure a-1: pfc stage board layout (top)
dspicdem? mchv development system user?s guide ds70605a-page 46 ? 2009 microchip technology inc. figure a-2: pfc stage schematic (sheet 1 of 3) 1 2 3 4 1 4 2 3 5 6 3 1 2 4 1 2 3 4 1 4 2 3 1 2 3 4
board layout and schematics ? 2009 microchip technology inc. ds70605a-page 47 figure a-3: pfc stage schematic (sheet 2 of 3)
dspicdem? mchv development system user?s guide ds70605a-page 48 ? 2009 microchip technology inc. figure a-4: pfc stage schematic (sheet 3 of 3)
board layout and schematics ? 2009 microchip technology inc. ds70605a-page 49 figure a-5: power module stage board layout (top)
dspicdem? mchv development system user?s guide ds70605a-page 50 ? 2009 microchip technology inc. figure a-6: power module st age board layout (bottom)
board layout and schematics ? 2009 microchip technology inc. ds70605a-page 51 figure a-7: power module stage schematic (sheet 1 of 6)
dspicdem? mchv development system user?s guide ds70605a-page 52 ? 2009 microchip technology inc. figure a-8: power module stage schematic (sheet 2 of 6) d16 ss1p3l d15 bat17
board layout and schematics ? 2009 microchip technology inc. ds70605a-page 53 figure a-9: power module stage schematic (sheet 3 of 6)
dspicdem? mchv development system user?s guide ds70605a-page 54 ? 2009 microchip technology inc. figure a-10: power module stage schematic (sheet 4 of 6)
board layout and schematics ? 2009 microchip technology inc. ds70605a-page 55 figure a-11: power module stage schematic (sheet 5 of 6)
dspicdem? mchv development system user?s guide ds70605a-page 56 ? 2009 microchip technology inc. figure a-12: power module stage schematic (sheet 6 of 6)
dspicdem? mchv development system user?s guide ? 2009 microchip technology inc. ds70605a-page 57 index a application debug setup ......................................... 19 application debugging ............................................. 22 application programming ......................................... 24 c communication port connectors ............................. 17 connection sequence.............................................. 17 customer notification service.................................... 4 customer support ...................................................... 5 d dc bus current feedback...................................... 38 dc bus overcurrent................................................ 39 dc bus voltage feedback ..................................... 38 demonstration software .......................................... 27 documentation conventions........................................................ 2 layout ................................................................. 1 dspicdem? mchv development system features............................................................ 10 overview ............................................................. 7 system block diagram ....................................... 9 h hall sensors............................................................. 38 hardware components ............................................ 29 i interface components.............................................. 14 internet address......................................................... 4 inverter leg shunt resistor feedback..................... 38 m microchip internet web site ....................................... 4 p pfc stage.......................................................... 13 , 29 phase voltage feedback ......................................... 38 pim configuration .................................................... 33 power connections ............................................ 15 , 17 power module .......................................................... 37 power module stage.......................................... 13 , 33 power supplies ........................................................ 37 power-down sequence ............................................ 19 power-up sequence................................................. 19 programming and debugging .................................. 19 programming problems ........................................... 25 r reading, recommended ........................................... 3 running the starter kit application .......................... 21 s safety notice..............................................................iii system connections ................................................ 16 t troubleshooting ....................................................... 25 u using breakpoints and mouseovers ........................ 23 using watch windows ............................................. 24 w warranty registration ................................................ 3 www address........................................................... 4
ds70605a-page 58 ? 2009 microchip technology inc. americas corporate office 2355 west chandler blvd. chandler, az 85224-6199 tel: 480-792-7200 fax: 480-792-7277 technical support: http://support.microchip.com web address: www.microchip.com atlanta duluth, ga tel: 678-957-9614 fax: 678-957-1455 boston westborough, ma tel: 774-760-0087 fax: 774-760-0088 chicago itasca, il tel: 630-285-0071 fax: 630-285-0075 cleveland independence, oh tel: 216-447-0464 fax: 216-447-0643 dallas addison, tx tel: 972-818-7423 fax: 972-818-2924 detroit farmington hills, mi tel: 248-538-2250 fax: 248-538-2260 kokomo kokomo, in tel: 765-864-8360 fax: 765-864-8387 los angeles mission viejo, ca tel: 949-462-9523 fax: 949-462-9608 santa clara santa clara, ca tel: 408-961-6444 fax: 408-961-6445 toronto mississauga, ontario, canada tel: 905-673-0699 fax: 905-673-6509 asia/pacific asia pacific office suites 3707-14, 37th floor tower 6, the gateway harbour city, kowloon hong kong tel: 852-2401-1200 fax: 852-2401-3431 australia - sydney tel: 61-2-9868-6733 fax: 61-2-9868-6755 china - beijing tel: 86-10-8528-2100 fax: 86-10-8528-2104 china - chengdu tel: 86-28-8665-5511 fax: 86-28-8665-7889 china - hong kong sar tel: 852-2401-1200 fax: 852-2401-3431 china - nanjing tel: 86-25-8473-2460 fax: 86-25-8473-2470 china - qingdao tel: 86-532-8502-7355 fax: 86-532-8502-7205 china - shanghai tel: 86-21-5407-5533 fax: 86-21-5407-5066 china - shenyang tel: 86-24-2334-2829 fax: 86-24-2334-2393 china - shenzhen tel: 86-755-8203-2660 fax: 86-755-8203-1760 china - wuhan tel: 86-27-5980-5300 fax: 86-27-5980-5118 china - xiamen tel: 86-592-2388138 fax: 86-592-2388130 china - xian tel: 86-29-8833-7252 fax: 86-29-8833-7256 china - zhuhai tel: 86-756-3210040 fax: 86-756-3210049 asia/pacific india - bangalore tel: 91-80-3090-4444 fax: 91-80-3090-4080 india - new delhi tel: 91-11-4160-8631 fax: 91-11-4160-8632 india - pune tel: 91-20-2566-1512 fax: 91-20-2566-1513 japan - yokohama tel: 81-45-471- 6166 fax: 81-45-471-6122 korea - daegu tel: 82-53-744-4301 fax: 82-53-744-4302 korea - seoul tel: 82-2-554-7200 fax: 82-2-558-5932 or 82-2-558-5934 malaysia - kuala lumpur tel: 60-3-6201-9857 fax: 60-3-6201-9859 malaysia - penang tel: 60-4-227-8870 fax: 60-4-227-4068 philippines - manila tel: 63-2-634-9065 fax: 63-2-634-9069 singapore tel: 65-6334-8870 fax: 65-6334-8850 taiwan - hsin chu tel: 886-3-6578-300 fax: 886-3-6578-370 taiwan - kaohsiung tel: 886-7-536-4818 fax: 886-7-536-4803 taiwan - taipei tel: 886-2-2500-6610 fax: 886-2-2508-0102 thailand - bangkok tel: 66-2-694-1351 fax: 66-2-694-1350 europe austria - wels tel: 43-7242-2244-39 fax: 43-7242-2244-393 denmark - copenhagen tel: 45-4450-2828 fax: 45-4485-2829 france - paris tel: 33-1-69-53-63-20 fax: 33-1-69-30-90-79 germany - munich tel: 49-89-627-144-0 fax: 49-89-627-144-44 italy - milan tel: 39-0331-742611 fax: 39-0331-466781 netherlands - drunen tel: 31-416-690399 fax: 31-416-690340 spain - madrid tel: 34-91-708-08-90 fax: 34-91-708-08-91 uk - wokingham tel: 44-118-921-5869 fax: 44-118-921-5820 worldwide sales and service 03/26/09


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